Case Studies

Full Silicone Vacuum Casting Enclosure Validation for Portable Ultrasound Diagnostic Device
Medical Equipment

Full Silicone Vacuum Casting Enclosure Validation for Portable Ultrasound Diagnostic Device

Me

Before mass production, we provided vacuum casting services. One master mold produced 20 sets of ultrasound diagnostic device enclosures with ABS and rubber-like texture, perfectly simulating dual-material injection damping feel.

Trial Production Cost
Only 1/10 of Mold Opening
Delivery Cycle
7 Business Days
Small-Batch Transparent PC Water Jug Testing for Multi-Function Blender
Home Appliances

Small-Batch Transparent PC Water Jug Testing for Multi-Function Blender

Ho

Using high-transparency PU resin vacuum casting, we produced 15 blender pitchers closely matching final injection-molded PC parts in appearance and light transmission, for food safety testing and trade show launch.

Light Transmission
Up to 92%
Temperature Resistance
110°C No Deformation
Vacuum Casting Prototype for Automotive Center Console Air Vent Button Damping
Automotive Interior

Vacuum Casting Prototype for Automotive Center Console Air Vent Button Damping

Au

Automotive interior parts require precise tactile damping. Through vacuum casting and special surface coating, we faithfully reproduced production-grade texture and button feel, enabling engineers to complete haptic validation.

Texture Reproduction
VDI 3400 Grade
Haptic Validation
Passed First Time
Overmolded Anti-Slip Handle Prototype for Cordless Drill
Hardware Tools

Overmolded Anti-Slip Handle Prototype for Cordless Drill

Ha

Using dual-color overmolding in vacuum casting, a soft silicone layer was applied over a rigid skeleton. Trial production tested ergonomic grip and anti-slip performance early, greatly reducing mold modification risk.

Bond Strength
No Delamination or Peeling
Molding Speed
Increased 3x
Batch Validation of Silicone Seals for Smart Pet Feeder
Pet Products

Batch Validation of Silicone Seals for Smart Pet Feeder

Pe

To prevent feed moisture ingress, complex irregular silicone seals were needed. We quickly produced 50 food-grade silicone rings via vacuum casting, successfully passing full machine airtightness testing.

Airtightness
Zero Leakage
Shore Hardness
Precisely Customized 40A
UV-Resistant Enclosure Samples for Outdoor Waterproof Surveillance Camera
Smart Security

UV-Resistant Enclosure Samples for Outdoor Waterproof Surveillance Camera

Sm

Using UV-resistant anti-aging casting resin, we produced surveillance camera enclosures for outdoor weather exposure testing. After 3 months of extreme climate testing, surfaces showed no yellowing or embrittlement.

UV Test
Passed 500h
Yellowing Index
Well Below Industry Standard