Case Studies

Mass Production Multi-Cavity Mold for Disposable Biochemical Test Kit
Medical Consumables

Mass Production Multi-Cavity Mold for Disposable Biochemical Test Kit

Me

Due to enormous test kit demand, QuicMan designed and manufactured high-precision 1+32 hot runner molds. Injection production ran entirely in Class 100,000 cleanrooms, ensuring sterile consistency across every batch.

Daily Capacity
Exceeded 200,000 Sets
Cycle Time
Reduced to 12s
Dimensional Consistency
CPK>1.67
High-Gloss Paint-Free Enclosure Injection Molding for Robot Vacuum
Smart Home

High-Gloss Paint-Free Enclosure Injection Molding for Robot Vacuum

Sm

To reduce environmental impact and cost from painting, we used RHCM (Rapid Heat Cycle Molding) for mirror-like piano finish surfaces without secondary coating.

Manufacturing Cost
Reduced by 30%
Appearance Yield
Up to 98%
Thick-Wall Transparent Polycarbonate Lens for New Energy Vehicle Headlights
Automotive Components

Thick-Wall Transparent Polycarbonate Lens for New Energy Vehicle Headlights

Au

Thick transparent automotive headlight parts are prone to bubbles and stress cracking. Through precise mold flow analysis and multi-stage injection holding pressure, we eliminated flow marks and ensured perfect optical performance.

Optical Transmittance
≥89%
Residual Stress
Below Standard Minimum
Dual-Color Injection Molding for High-Barrier Cosmetic Packaging
Packaging Consumables

Dual-Color Injection Molding for High-Barrier Cosmetic Packaging

Pa

A premium skincare bottle cap required transparent outer layer with solid inner layer gradient effect. QuicMan used dual-color injection one-shot molding, avoiding assembly flash from two-stage molding and enhancing premium feel.

Production Efficiency
Increased by 40%
Assembly Gap
0mm
Precision Mold Manufacturing for V0 Flame-Retardant Circuit Breaker Enclosure
Industrial Electrical

Precision Mold Manufacturing for V0 Flame-Retardant Circuit Breaker Enclosure

In

Electrical safety demands exceptional enclosure materials. We selected high-performance flame-retardant PA66, overcoming glass fiber exposure during injection while ensuring surface flatness and strict insulation standards.

Fire Rating
UL94 V-0
Mold Life
Exceeded 1 Million Shots
Cold-Resistant Anti-Slip Special Material Injection for Ski Binding Buckles
Sports Equipment

Cold-Resistant Anti-Slip Special Material Injection for Ski Binding Buckles

Sp

For extreme outdoor sports, buckles must maintain exceptional toughness at -30°C. Combined with special TPU elastomer and precise mold temperature control, we achieved balance between high anti-slip performance and cold crack resistance.

Cold Resistance
-30°C No Brittleness
Tensile Strength
20% Above Standard